Test Systems
I design and build custom measurement rigs, research and development platforms, and production test equipment from the ground up. Whether it's a single-channel data acquisition system or a fully automated multi-variable test rig, I handle every aspect of the project. This includes mechanical design, software development, sensor integration, safety systems, and commissioning.
- R&D test rigs and platforms
- Production end-of-line test systems
- Automated measurement instruments
- LabVIEW, Python, PLC (Beckhoff) & FPGA software
- Data Acquisition & Logging
- Safety-critical system integration
Mechanical Design
From concept CAD to production-ready hardware — mechanical design with a focus on what actually gets built. Fluid systems, sealing architecture, structural design, and DfM-driven engineering that holds up in real operating conditions, not just on screen.
- CAD & 3D modelling
- Fluid & gas system design
- Sealing design & validation
- Design for manufacture (DfM)
- Materials selection & specification
- Prototyping & iteration
Leak Test Systems
A genuine specialism — not just a service. I have designed and delivered multiple leak test systems across industries, hold a patent application for a novel leak test architecture, and have active research into next-generation chamber designs. If you need to measure leaks reliably and traceably, this is a problem I have solved before.
- Accumulation and vacuum chamber systems
- Mass spectrometry integration
- Pressure decay & sniffer methods
- Custom chamber design
- Pass/fail threshold determination
- Production line integration & MES
